Introduction

Follow this guide to replace and adjust the deflector chain and cable on a Little Wonder GX270 Maximum Output blower.

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    • Before you begin, ensure that the engine is off and cool to the touch.

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    • Locate the gas cutoff valve and flip the switch to the left to shut it.

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    • Grab the plastic housing at the end of the spark plug wire.

    • Pull firmly to disconnect the wire from the spark plug.

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    • Remove the cotter pin from the clevis.

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    • Remove the clevis pin.

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    • Slide the ball at the end of the cable through the round opening in the clevis.

    • Remove the clevis from the deflector cable.

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    • Slide the rubber boot off of the cable housing to the end of the cable.

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    • Use a 7/16 inch wrench to unscrew the nut securing the cable housing to the bracket.

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    • Slide the cable housing out from the deflector lever bracket.

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    • The next two steps will show you how to remove the master link on the deflector chain.

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    • Use a pair of pliers to unclip the master link.

    • Remove the master link retaining clip.

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    • Remove the outer plate.

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    • Remove the outer plate.

    • Remove the chain from the end of the deflector cable.

    • Repeat steps 11–13 for the upper master link if necessary.

    • During reassembly, follow steps 11-13 in reverse order to reinstall the master links.

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    • Squeeze the tabs on either side of the cable pusher with a pair of pliers and slide it through the bracket.

    • Remove the deflector cable.

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    • The following steps show how to install a new deflector chain.

    • Note the center link on the deflector chain.

    • Note the middle tooth of the pivot.

    • The deflector knob has been removed for illustrative purposes.

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    • Drop the middle link onto the middle tooth of the pivot.

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    • Lift the deflector so that it is horizontal.

    • Turn the deflector knob clockwise to lock the deflector horizontally in the wide-open position.

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    • Slide the cable housing back onto the deflector lever bracket.

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    • Slide the clevis back on to the deflector cable.

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    • Insert the clevis pin through the clevis and the deflector adjustment lever.

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    • Move the deflector lever into the open position.

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    • Use an open-ended wrench to tighten the 7/16 inch bolt until the cable is taught.

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    • Slightly loosen the deflector knob to allow the deflector to move freely.

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    • Use the lever to open and close the deflector to check that cable is properly adjusted.

    • If the deflector does not fully open, the cable needs to be tightened more:

    • Repeat step 17, then step 22 but give the nut an additional clockwise turn.

    • Repeat steps 23–24.

    • If the deflector does not fully close, the cable needs more slack:

    • Repeat step 17, then step 22 but give the nut an addition counterclockwise turn.

    • Repeat steps 23–24.

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    • Use an open-ended wrench to tighten the other 7/16 inch bolt on the cable housing until it is snug against the bracket.

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    • Slide the rubber boot back onto the end of the cable housing.

    • Install the cotter pin onto the clevis pin.

Sam Omiotek

Member since: 25/02/19

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